Hello, this is Yu Yamamoto from the TAILORS WORLD editorial team.
Previously, we introduced Kuzurikeori Co., Ltd. in a blog post by our editor Kayaba. With the recent launch of fabric sales, I’d like to give you a closer look at this remarkable textile company and the intricate process of weaving their fabrics.
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About KUZURIKEORI Co., Ltd.
Located in Owari Ichinomiya, a textile hub since the Nara period, Katsuri Woolen Textile was established in 1912. Originally producing linen and cotton, the company shifted to wool in 1931. In 2012, they celebrated their 100th anniversary, continuing to preserve traditional low-tech methods passed down through generations, offering textiles of exceptional value from the Bishu region.
A hallmark of Katsuri is their use of the Shonher loom, a domestic shuttle loom derived from the German Shonher loom, introduced about 50 years ago. While many textile manufacturers have switched to high-speed air-jet looms, Katsuri continues to use Shonher looms for their unique ability to replicate the handwoven texture.
The Shonher loom, classified as an ultra-slow automatic loom, gently weaves fabrics with minimal tension on the warp, creating textiles that are soft, resilient, and perfect for suiting. This low-speed weaving process produces fabrics with superior elasticity, texture, and durability—highly praised by discerning clients.
DOMINX Brand
Kuzuri’s trademarked brand is called DOMINX, inspired by the French word “DOMINATION,” meaning “conquest.”
The Craftsmanship Process
Warp Preparation
The dyed and twisted yarns are wound to create the warp for a single bolt of fabric.
Warping
Several hundred threads are wound onto beams, carefully aligned to ensure the correct tension and length.
Heddle Threading
The warp threads are passed through the heddles, which lift and lower the threads during weaving, following a precise pattern.
Reed Threading
Threads are threaded through the reed, setting the fabric’s width and density.
Weft Preparation
Weft threads are wound onto bobbins and inserted into shuttles for weaving.
Weaving
The Shonher loom weaves slowly—about 10 meters a day—requiring approximately 4 days to produce a 50-meter bolt.
Inspection
The finished fabric is carefully inspected for any defects before moving to the final finishing process.
Conclusion
As you can see, Kuzurikeori continues to weave fabric with the same dedication and craftsmanship that has been their hallmark for over a century. Each fabric tells the story of the passion and expertise of skilled artisans. We invite you to explore their exquisite fabrics, updated regularly on our site.
For inquiries on additional materials or sewing services, please contact us.
After 2 years of training at a major order-made suit store in Japan, I started my career in apparel materials and fabrics.
I’m especially good at suits and coats.